Defect Classification
Meaning ~ System for grouping product errors into severity levels that define if a batch is accepted, reworked, or scrapped based on risk and contract limits.
Visual Range Limit
Meaning
Acceptability boundaries define the maximum allowed variation in appearance and color for finished products. This defined visual range limit helps inspectors decide whether cosmetic imperfections are commercially acceptable. It focuses on the aesthetic aspects of the product and does not apply to structural dimensions.
Aesthetic Control
Quality agreements use physical samples to show the target and the worst acceptable case. Establishing a clear visual range limit reduces the risk of subjective disputes between the inspector and the production team. This baseline helps maintain a uniform appearance for the products on the retail shelf.
Operational Alignment
Factories mount these comparison samples in a designated area with standard lighting to ensure a fair evaluation. When a product falls outside the visual range limit, it is placed in the scrap or rework area. This step ensures that the customer receives goods that meet the brand standard, which preserves the market value of the product line.
Contractual Setting
Procurement documents often specify the use of these range limits to avoid unexpected rejections at the port of destination. If the supplier ships products that exceed the visual range limit, they must pay for the sorting and the replacement. These standards are signed by both the buyer and the seller before the first order is placed.